Duct Insulation R-6.0

Reflectix® Duct Insulation consists of two layers of highly reflective film (96% reflectivity) that are bonded to two tough layers of polyethylene. Two inner layers of insulating bubbles resist conductive heat flow while a center layer of polyethylene gives Reflectix® high reliability and strength. The product has a tape running the length of the roll for easy identification by code officials. The tape identifies the manufacturer and ASTM Testing: Reflectix® Duct Insulation • ASTM E84 • Class A / Class 1 • ASTM C411 Passed

• Wrap rectangular or round ductwork in HVAC applications
• Heating costs can be greatly reduced
• Eliminate unnecessary heat loss / gain and air leakage
• Helps to ensure consistent temperatures
• Non-toxic / non-carcinogenic
• Fiber-free
• Lowers heating and cooling costs year-round
• Reflects 96% radiant heat
• Costs less to install
• Lightweight and clean
• Not affected by moisture / humidity
• Does not promote nesting of insects or rodents
• Resists growth of fungi, mold and mildew
• Does not require protective clothing or respirators to install
• ISO 9001:2015 certified manufacturing location

• HVBP12050 (12”x 50’)
• HVBP16050 (16”x 50’)
• HVBP24050 (24”x 50’)
• HVBP36050 (36”x 50’)
• HVBP48050 (48”x 50’)
• HVBP60050 (60”x 50’)
• HVBP12100 (12”x 100’)
• HVBP16100 (16”x 100’)
• HVBP24100 (24”x 100’)
• HVBP36100 (36”x 100’)
• HVBP48100 (48”x 100’)
• HVBP60100 (60”x 100’)
• HVBP12125 (12”x 125’)
• HVBP16125 (16”x 125’)
• HVBP24125 (24”x 125’)
• HVBP36125 (36”x 125’)
• HVBP48125 (48”x 125’)
• HVBP60125 (60”x 125’)

Spacers:

• HVSP0202506
• HVSPACER

• Temperature Range: -30 to 180 F
• Nominal Thickness: 5/16 inch (.312)
• Weight: 0.771 oz./sq. ft.
• Flame Spread Index (ASTM E 84): Less than 25
• Smoke Developed Index (ASTM E 84): Less than 50
• Fire Rating: Class A/Class 1
• Linear Shrinkage: None
• Reflectance (IR): 96%
• Water Vapor Transmission (ASTM E 96): 0.02
• Puncture Resistance: 60 lb./in.
• Mold and Mildew: No Growth
• Emittance: 0.04
• Tensile Strength: 3.7 N/mm
• Pliability: No Cracking
• Hot Surface Performance: Passed (250 F)

Note: Not for use in direct contact on surface temperatures that are 180 F or greater.

• Thermal Performance ASTM C335
• Hot Surface Performance ASTM C411
• Flame Spread and Smoke Density ASTM E84
• Fungus Resistance Mil-Std 810B Method 508
• Pliability Test ASTM C1224
• Sound Absorption Test ASTM C423 and ASTM E795
• Sound Transmission Loss ASTM E90 and ASTM E413
• Water Vapor Transmission ASTM E96
• Tensile Strength ASTM D751
• Bleeding and Delamination ASTM C1668
• Intertek: Surface Burning Characteristics of Building Materials ASTM E84-08 (Taped Joint Detail) Test Report # 3166908SAT-012
• Intertek: Surface Burning Characteristics of Building Materials ASTM E84-08 (Unslit) Test Report # 3166908SAT-011
• R&D Services: Resistance to the Growth of Fungi ASTM C1338-00 Test Report # RD072713FR
• State of California
• State of California Licensed Insulation Manufacturer
• State of Minnesota: Filed with Minnesota Insulation Standards Program
• R&D Services Emittance Testing ASTM C1371
• R&D Services: Physical Properties Sheet Width, Length, Pliability, Water Vapor Permanence and Aged Water Vapor Permanence
• R&D Services: Water Vapor Transmission Test ASTM-E96 (Dessicant Method)

Note: Installation instructions and illustrated drawings are recommendations only, while proper local construction methods are the responsibility of the installer.

1. Spacer Perpendicular to Duct Direction Method

Spacer: HVSPW02025 – Reflectix® Spiral Pipe Wrap 2”x 25’

• Refer to the top two diagrams above.
• Make sure all sheet metal joints, seams and penetrations are sealed.
• Double wrap and secure spacer material to the duct at 24” to 36” intervals. Use a UL 181 approved tape to fasten the spacer in place.
• Verify the circumference of the duct at the mid-point of a spacer strip.
• Cut the Reflectix® product to this length plus 1”.
• Wrap the product around the duct and securely tape the linear and circumference seams (overlapping 1”- 2”) with a UL 181 approved tape (goal is an air-tight, snug seam seal).
• Do not leave any exposed duct or space where air can enter between the duct and the Reflectix®.

2. Spacer Wrapped in Candy Cane Fashion Method

Spacer: HVSPW02025 – Reflectix® Spiral Pipe Wrap 2”x 25’

• Refer to the third and fourth (from the top) diagrams above.
• Make sure all sheet metal joints, seams and penetrations are sealed.
• Double wrap and secure spacer material to the duct in a candy cane fashion. First, proceed down the duct in one direction then reverse direction and crisscross (overlap) the spacer in the other direction. Use a UL 181 approved tape to fasten the spacer in place.
• Verify the circumference of the duct with the spacer strips in place.
• Cut the Reflectix® product to this length plus 1”.
• Wrap the product around the duct and securely tape the linear and circumference seams (overlapping 1”- 2”) with a UL 181 approved tape (goal is an air-tight, snug seam seal).
• Do not leave any exposed duct or space where air can enter between the duct and the Reflectix®.

3. HV Spacers Affixed to Corners Method (Rectangular Ducts Only)

Spacer: HVSpacer – Reflectix® Hard Plastic Corner Spacer

• Refer to the lower two diagrams above.
• Make sure all sheet metal joints, seams and penetrations are sealed.
• Make sure the duct is free from dust and dirt by wiping it down with a shop rag.
• Install the HV Spacers to all 4 corners of the duct.
• Place the spacers every 24”.
• Verify the circumference of the duct over the top of the spacers.
• Cut the Reflectix® product to this length plus 1”.
• Wrap the Reflectix® over the spacers.
• Fasten the Reflectix® by either taping the seam with a UL 181 approved tape, or plier stapling the two edges together (goal is an air-tight, snug seam seal).
• If the duct is supported with saddle clamps, make sure to install a spacer on the two bottom edges of the duct directly between the clamp and the duct.
• If the clamps are installed around the duct (such as plumbers tape), make sure that the seam is taped to prevent air movement.

Please Note Regarding Hangers:

Strap Hanger: Wrap Reflectix® with the seam at the hanger. Tape seam tightly around hanger.

Saddle Hanger: Make sure that there is a spacer below the hanger between the insulation and the duct to prevent the insulation from touching the duct.

Review These Important Safety Guidelines Prior to Installation:

• ALWAYS check local building codes before installing Reflectix®.
• ALWAYS check the area you are insulating and make any needed repairs. Any worn wiring should be replaced before you begin installing Reflectix®.
• ALWAYS make sure work areas are well ventilated and well lighted.
• ALWAYS use eye protection when operating a staple gun.
• ALWAYS use caution and common sense when using a staple gun. Be aware of electrical wiring locations. Stapling into a wire can cause severe shock or death. NEVER staple into electrical wiring.
• ALWAYS be careful when working with large pieces of Reflectix® on windy days.
• When installing Reflectix® on bright sunny days, it is best to wear sun glasses.
• Do not work in areas such as attics when temperatures are too hot.
• Please Note: The intention of these Installation Instructions and 3-D renderings are for the sole purpose of illustrating the correct location and relative position of the Reflectix® products in specific building assemblies. The correct construction methods and techniques are the responsibility of the installer or contractor. The methods outlined are recommendations on location of the Reflectix® products as a guideline. There are no claims on the part of Reflectix, Inc. that these building assemblies are finite standards or meet building code requirements (as they can vary by region).

Pictured: 1. Double Reflective Insulation, 2. Taping the Seam with a UL 181 Tape

F60 – R-6.0 Duct Insul Submittal Revised 102022